21 Station Special Tooling/37 Station “D” Tooling Tablet Press / Compression Machine
This Rotary Tablet Press is built as per the GMP directives with total robust construction.
Efficiency Unleashed: Navigating the Benefits of the High-Capacity Tablet Press Machine
Introduction:
In the realm of pharmaceutical manufacturing, the High-Capacity Tablet Press Machine emerges as a beacon of efficiency, specifically tailored for medium to large batch production. Renowned for its ease of operation and minimal maintenance requirements, this machine has garnered immense popularity in the industry. This exploration delves into the intricate features that make it a preferred choice, from its compliance with cGMP standards to its exceptional output consistency.
1. The Sweet Spot for Medium to Large Batch Production:
– Understanding how the machine is strategically positioned for medium to large batch production.
– Highlighting the significance of aligning production capacity with industry demand.
2. User-Friendly Operation and Maintenance:
– Delving into the user-friendly aspects of operation, making the machine accessible and efficient for operators.
– Discussing the simplified maintenance procedures that contribute to its widespread popularity.
3. Salient Features in Compliance with cGMP Standards:
– Exploring the machine’s adherence to cGMP (Current Good Manufacturing Practice) standards, ensuring regulatory compliance.
– How meeting these standards translates into enhanced product quality and safety.
4. Higher Output Tailored for Large Batch Production:**
– Unpacking the machine’s higher output capacity, specifically designed to meet the demands of large batch production.
– Discussing the impact of increased efficiency on overall productivity and cost-effectiveness.
5. Consistency in Tablet Weight:
– Examining the machine’s ability to deliver higher tablet weight consistency, a crucial factor in pharmaceutical manufacturing.
– How consistent tablet weight contributes to the quality and efficacy of the final product.
6. Tooling Options for Customization:
– Introducing the availability of two distinct tooling options – the 21 station “Special” tooling and the 37 Station “D” tooling.
– Discussing the flexibility these tooling options offer, catering to diverse manufacturing needs.
7. Special Tooling Model with Maximum Operating Pressure:
– In-depth discussion on the “Special” tooling model, highlighting its maximum operating pressure of 12 tons.
– Understanding the significance of operating pressure in achieving optimal tablet compression.
8. Real-world Applications and Industry Adoption:
– Showcasing examples of how industries benefit from the machine’s features and capabilities.
– Examining its widespread adoption and success stories in real-world manufacturing scenarios.
9. Conclusion: A Pillar of Excellence in Tablet Production:
– Recap of key features and benefits discussed in the exploration.
– Emphasis on how the High-Capacity Tablet Press Machine redefines efficiency and reliability in pharmaceutical manufacturing.
This detailed exploration aims to provide a comprehensive understanding of the High-Capacity Tablet Press Machine, shedding light on its features, compliance standards, and impact on the pharmaceutical manufacturing landscape.
- The Special tooling model of the machine is available with Maximum Tablet Diameter of 40 mm.
- Inter locked guards, for safety
- Internal Helical gear ring & pinion to drive the turret,
- ACVF Drive for Main motor.
- Force feeding system is Provided as a standard features.
- All the tablet parameters can be set from outside of the tableting zone.
- Heavy duty advance mechanical Overload compression system,
- Eliminates Hydraulic cylinders and accumulator cylinder,
- Eliminates pressure gauge, control valve and hydraulic pump,
- No hydraulic oil, No maintenance of Hydraulics.
- No brake down due to Hydraulic Leakage
- Continuous lubrication Pump for Turret Helical Gear & Pinion
- Lower Punch seals in Turret.
- Higher Depth of Filling Cam to have higher Tablet Weight.
- Upper punch penetration
- Upper & lower pressure rolls fitted with ball bearings.
- Separate electrical panel on front on the machine.
* TECHNICAL SPECIFICATIONS :
Number of Station | 21 | 37 |
Type of Tooling | ‘SPECIAL’ | ‘D’ |
Output Tablets/Hour | 50,400 (Maximum) @ 20 RPM | 1,11,000 (Maximum) @ 25 RPM |
Max. Operating Pressure | 12 Tons | 10 Tons |
Max. Tablet Diameter | 40 mm | 25 mm |
Depth of fill | 30 mm | |
Upper Punch Penetration | 1/8” to 5/16” (3.2 to 8 mm) | |
Main Electric. Motor | 10 HP, 1440 RPM, 415 Volts,3 Phase,50 Hz | |
Force Feeder Electric Motor | 0.5 H.P.,1440 RPM, 415 Volts, 3 Phase, 50 Hz | |
Overall Dimension (mm) | 1470 x 1400 x 1870 H | |
Net Weight | 2400 Kg. | |
Gross Weight | 2900 Kgs. |
* Depending upon the tooling size, shape and material characteristics
Note: We reserve right to change specifications without any prior notice.